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STEEL - Infrastructure
  
Technology
 

Electric Arc Furnance (UHP-EBT)

GA Danielli, Italy

Vacuum Degassing

VAI Technometal, Austria/Germany

Bloom Caster

Concast Zurich, Switzerland

Rotary EMSA

Danielli Rotelec, France

     
    
Electric Arc Furnance (EAF)
 
  

30 MT Ultra high power (UHP) electric Arc Furnace.
(EBT Type) - GA Danielli

   
  

Water cooled panels for side wall and roof.

   
  

Fully automated continuous feeding system for DRI/HBI, Lime & other raw materials

   
  

Emission exhaust system with bag filter for pollution control.

   
  

PLC operated Coke Injector

   
   Melt Controller
     
    
Ladle Refining furnace (LRF)
 
  

30 MT Ladle Refining Furnace - HBB

   
  

Twin wire feeding machine. (CaSi, AI & S cored wire).

   
   Electonite oxygen activity measuring equipment (CELOX).
     
    
Vaccum Degassing
 
  

Tank Vaccum Degassing System from VAI - TECHNOMETAL AUSTRIA/  GERMANY.

   
  

Electronite Hydris for measuring Hydrogen in Liquid Metal.

   
  

30 MT capacity and vacuum levels lower than 1.0 millibar.

   
  

10 T/hr steam Boiler to feed the ejector system supplied by TECHNOMETAL GERMANY.

   
   4 wire feeding system for trimming alloys.
     
    
Bloom Caster
 
  

9/16 Metres, two strands Continuous Casting Machine - Concast Standard Zurich design equipped with IN MOULD ELECTRO MAGNETIC STIRRER (EMS) from Danielli Rotelec, France.

   
  

Fully automatic and computerized control of casting parameters.

   
  

Fully protected liquid metal stream from ladle to tundish followed by closed casting using submerged entry nozzle from tundish to mould.

   
   Automatic mould level indicator.
Cast Sizes : 125 mm sq., 160 mm sq., 200 mm sq.
     
    
Bloom Conditioning Facilities
 
  

100 % surface inspection.

   
   A battery of swing frame grinders for surface dressing
     
    
Rolling Mills
 
   3 high, 590 mm., 6 stand mechanized modern rolling mill.
     
    
Heat Treatment and Finishing
 
  

Bogie hearth furnace for annealing with temperature controls

   
  

Air blast normalizing

   
  

Bar straightening machines

   
   Mechanised inspection and conditioning stations
     
    
Bar Peeling, Cold Drawing & Centreless Grinding
 
  

Straightening

   
  

Peeling

   
  

Cold Drawing

   
  

Polishing

   
  

Centreless Grinding

   
  

Full length bar Magnetic Particle Inspection

   
   High Speed Band Saws

For more information on Vardhman Steel please log on to www.vardhmansteel.com

 

 


  
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